Roadmap for Indian Railways Towards Net-Zero Energy

By: Shivani Rani, Ashish Kumar and Mijul Saxena

Introduction

Since its first journey in 1851, Indian Railways has been the lifeline of the nation, evolving from steam-powered locomotives to one of the largest rail networks in the world. Over the past decade, the railway network has expanded significantly, with 31,180 track kilometers commissioned and the pace of track laying increasing from 4 km per day in 2014-15 to 14.54 km per day in 2023-24. Additionally, 41,655 Route Kilometers (RKMs) have been electrified between 2014 and 2024, accelerating the shift towards energy-efficient rail transport [1]. Recognizing the urgent need for a transition towards sustainability, Indian Railways has boarded an electrification journey, reducing its dependence on fossil fuels while integrating renewable energy solutions. The shift towards sustainable practices is not just an environmental necessity but also a strategic move to enhance operational efficiency and resilience. To accelerate this transition, GreenTree conducted a comprehensive energy audit across key railway infrastructure, identifying opportunities to optimize energy use, integrate renewables, and reduce carbon emissions. The study covered various railway buildings—stations, administrative blocks, residential blocks, workshops, and manufacturing units—analyzing their energy consumption patterns and proposing targeted solutions. The findings provide a structured roadmap for Indian Railways to achieve net-zero energy, reinforcing its commitment to sustainability while ensuring seamless and efficient operations. This initiative is a step toward transforming Indian Railways into a model of sustainable transportation, aligning with India's broader environmental goals and setting the stage for a greener, more energy-efficient future.

Key Findings and Proposed ENCON Measures

Building Type

Building Name

Few Proposed ENCON Measures

Energy Savings Potential

CO₂ Reduction Potential

Railway Station

Rewari Railway Station

·         Discontinue charging on the primary side of the transformers and shift the ACBs.

·         Installation of occupancy-based sensors.

·         Replace fans and ACs with efficient ones.

14.3%

171.63 tons/year

Administrative Blocks

Western Railway Headquarter

·         Consolidate the load onto a single transformer.

·         Replace fans and ACs with efficient ones.

·         Installation of automation sensors for split ACs.

15%

264.44 tons/year

Educational Institute

Indian Railways Institute of Electrical Engineering

·         Installation of roof insulation and solar film for glazing.

·         Installation of occupancy-based sensors in toilets and implement a card-key system for all rooms.

·         Replace pumps, fans, and ACs with efficient ones.

·         Installation of solar water heaters.

66%

130.75

tons/year

Manufacturing Units

Integral Coach Factory

·         Furnace insulation was required.

·         Replace pumps, fans, and ACs with efficient ones.

·         Solar film glazing was recommended.

·         The installation of a VFD chiller and sensors for split ACs was suggested.

35%

 2,076.11 tons/year

Workshops

Jagadhri Workshop

·         Stop charging at the primary side of standby transformers.

·         Preventing water leakages from ETP treated water, air compressor room, buffer section, etc.

·         Reduce lighting usage.

·         Replace pumps, fans, and ACs with efficient ones.

24.6%

1,008.27

tons/year

Purpose and Role of GreenTree (GT)

GreenTree was tasked with analyzing the energy footprint of Indian Railways and proposing a comprehensive roadmap to achieve net-zero energy status. This involved:

  • Conducting detailed energy audits for each building type.
  • Identifying specific energy-saving opportunities and estimating their financial and carbon benefits.
  • Proposing scalable ENCON solutions like renewable energy integration (solar PV), advanced building management systems (BMS), and process optimisations.
  • Charting a replicable framework to align Indian Railways with global sustainability benchmarks.

GT also provided technical support to evaluate implementation feasibility, measure potential outcomes, and integrate renewable energy sources to offset residual emissions.

Summary and Outcomes

The audit identified a 15% energy-saving potential across all building types, leading to significant reductions in energy costs and carbon emissions. GreenTree’s roadmap outlines a path for Indian Railways to achieve net-zero energy while serving as a model for sustainability in the transportation sector. The proposed solutions are both technically feasible and economically viable, emphasizing long-term energy security and carbon neutrality.